Wesley's Tool-Box

• Step-by-Step Wearing

In the order of left-to-right, top-to-bottom fashion, I've illustrated how my wearable computer is being worn and operated.

1. The wearable computer is casually worn on the left side of the body. I've found out that practically no one suspects this as a computer.	2. To use, the monitor is first taken out and the straps are extended out so that it could be used to attach the monitor to the left arm.
3. This is how it looks with the monitor attached to the left arm.	4. Now the keyboard is taken out and put on the right arm.
5. Now the computer is ready to use! The power button on the system is pushed to boot.	6. Quake 3 Team Arena is being played on the system. The keys were reconfigured to work better on the HalfKeyboard.

 This concludes the part one of the Wearable Computing Project. Stay tuned for Part 2, where the computer gets more functionality, and runs through benchmarks as well. You are wondering how good a framerate this unit pumps out since I'm playing Quake 3 on it?

• Overall Presentation

Now I can show you the individual close-ups of the system. They are not the current look, as they will be shown in the Part 2 of this article later on since it is more relevant there. First, the main system, comfortably enclosed within a modified tote bag.

The whole thing measures a bit longer than 20cm either way. The picture on the left shows how the system looks like when not in use. Notice that there are two battery packs, as mentioned earlier. The unit weighs approximately 2.5kg. The battery pack and the system is responsible for nearly half of the weight, each. The picture on the right shows what happens if I decide to use it. I've made a ventilation hole so that the CPU doesn't suffocate and overheat. You can see the monitor cable sticking out at the top, which resembles a casual IDE data cable. It's actually narrower than that, but due to the tight pin-out, it has 44 wires. You could say it's mechanically (not electrically) compatible with the 2.5" hard disk's IDE cable.

On the left, you can see how the power supply receives power from the batteries. I've made a small circuit that harness the power from the batteries and combine them in serial fashion, sending 30V DC to the power supply. On the right, the input devices were taken out for a showing. The trackball is loaded into the left side pocket, while keyboard goes into the right side one. The earphones are housed in a case that's attached on the flap of the left side pocket. The case is detachable because it is attached via Velcro. Now let's see how it looks like when I wear it.

• The Photo Shoot

Because 'I Love PC' wanted to have my wearable PC introduced in their next issue (December 2001), I quickly attached leather straps on the monitor and bought a small totebag to put my system in. The above picture is the actual photo that went into print in the said issue of the magazine. This marks my second entry in their 'Computer Freaks' section; first one was, of course, the Portable Athlon, which was shown in the May 2001 issue.

While the quick-fix proved to be stable enough for the duration of the photo shoot, I noticed that some improvements were in order. Most notably, the display was bulky as expected and the leather straps proved to be uncomfortable. I couldn't do anything about the bulky part, as it was mainly attributed to the ADC attached to the back, but I decided to replace the strap with a Velcro type. It proved to be a lot better and reduced weight, slightly alleviating the bulkiness.

• Approaching the Final Design

Good news came from Maxan a day after this. They notified me that the BIOS fixing the compatibility issue with my LCD panel had been finished. This meant that I could dump the ADC! I rushed to their office (which had been moved to downtown Seoul, making it easily accessible from subway) and replaced the BIOS chip. They did not have BIOS flashing procedures like some of you are used to, apparently.

I removed the ADC from the monitor, and attached the conversion interface instead, so the monitor and the motherboard would have a direct digital data link like a laptop. I really liked this, because not only did it reduce the thickness (and thus the bulky look) back to the original design, it reduced weight, increasing comfort level. The thickness of the panel itself is now about 1cm thick.

• Testing the Power Supply

Due to the relatively low power requirements of the system as confirmed by an ATX circuit load measurement device I created (shown in the middle between the system and the power supply) the designed maximum of the power supply (3.3V - 20W, 5V - 40W, 12V - 20W) was not strained, as expected. The software controlling of the power worked as designed, and the output power was stable, observing no operational anomalies. In other words, it worked perfectly! Time to integrate it into the system.



At first, the power supply did not operate properly when put into the system. I've isolated the problem to be an unintended short-circuiting created by the hard disk. So I took some extra precaution and applied non-conductive film where the electrical components might touch each other. No problems occurred thereafter, thankfully.

• Battery into the Mix

Now that the power supply is in, I needed a battery to operate the system so that I wouldn't need external power when I wear it around. At this point, Mr. Yang, a reporter of I Love PC (yes, that company who lent me a space in the exhibition booth), heard about the project and offered to connect me to a manufacturer that produced auxiliary battery power for laptop computers. My power supply had flexible power input range of 18V~32V, so I had hoped that some of their models would fit into this requirements. I was relieved to learn that they had 19V model of their laptop auxiliary battery, 'MobyPower'. I asked for one, and they provided one for free in exchange for some exposure of their product on a magazine (guess which one?).



As you can see in the picture, the system was now successfully running off a battery... or so I thought initially. A slight problem was encountered in that, while being heavily stressed, the battery's output voltage decreased to an unacceptable level, far below the 18V, which caused my power supply to halt operation. I decided that the solution to the problem was to use two of their 15V models in serial operation so as to prevent any under-voltage situation. They heartily agreed to provide the two 15V battery packs when I returned the 19V model. This indeed solved the problem completely, and I now had a truly full-operational system. Is this the end? Of course not. Remember it was supposed to be 'worn'?

• Housing the Components

As usual, I chose to use the clear acrylic board ('Plexiglas') to house the components. As you can see in the picture, both the monitor and the main system looks quite nice in their casing. Because I now had some experiences with crafting the boards (I took a crafting class this semester) and I got myself a handheld electric drilling machine and some board cutting knives, I needed little help in creating the casing this time around.

Draw your attention on the monitor. It has two unconventional data cable sticking out of it; this is the native 32-pin digital data cable and the 10-pin power line of the LCD panel. These need to go through the conversion interface I've made earlier before being hooked into the motherboard. So I did do that, and boot up the system... and what gives? The LCD panel was going haywire. I had double-checked the interface board so as to not have any misconnections, so I was pretty sure I didn't make a mistake on my part. Therefore, I called the Eunpa and Maxan about this situation. After a bit of digging in, it turned out that the BIOS of the motherboard did not have proper support for my LCD panel yet, and the problem wasn't going to be addressed any time soon.



That was rather disheartening, as it meant the simplistic digital connection wouldn't be possible and I had to resort to analog-digital conversion of the video signals. I contacted Eunpa for an Analog-Digital Converter board, I could get it about a week later. Because of the dimensional constraints on the main system, I opted to add the ADC behind the LCD panel. This increased the thickness of the monitor by two times. It wasn't very elegant, but it was the only option I had at the time. But as you can see, at least the LCD panel displayed the screen properly. Finally! I was still annoyed about using the thick analog monitor cable, but I proceeded onto installing Windows 2000 and the whole setup went smooth.

• Tackling the Power Input

Now came yet another big block in the creation of the wearable. I needed to power the system with a DC voltage input (i.e. battery). Despite the small size of the motherboard, it still used an ATX power connector for its power needs, and I've yet to come across an ATX power supply based on DC input. As you would all know, the casual power supply you can buy are plugged into an AC power outlet, not to mention big. I couldn't move around freely if I needed to plug my system into a power outlet (this is the obvious problem in my Portable Athlon). Also, even the smallest power supply out there, designed for 1U server, was too big to fit into my system. So I needed to tackle a two-fold problem of making a power supply small enough to be housed within the system, while it gets a DC voltage input.

Of course, trying to search for a ready-made product that meets such needs would be futile, and thus I decided to design a power supply of my own. With the electrical knowledge I've learned so far at school, and studying the ATX specification from Intel, I designed a circuit board capable of a single DC input and triple DC output, with the on/off control managed by remote-on pin, as ATX specification pointed out. This feature is necessary for software controlling of the power, e.g. if the operating system was to successfully turn off the system at shutdown. Using some high-efficiency DC-DC converters and some SSC (solid-state relay) I crafted a circuit board that followed my electrical design while conforming to the size constraint imposed in my system casing.



The said size constraint forced me to make the components be laid out in two bread boards, then linked together at different height at the middle. This way, one half of the circuit could come under the hard disk area, avoiding a short-circuit.